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How to effectively grasp the wear of shredders’ knives?

Time:2026-01-04
Introduction: In normal work, although we can sometimes see that the sharpness and tearing effect of the shredder tool reach the standard, the blade will gradually become dull from sharpness ...

In normal work, although we can sometimes see that the sharpness and tearing effect of the shredder tool reach the standard, the blade will gradually become dull from sharpness after working for a long time, and at the same time, it is necessary to consider the edge damage caused by emergency situations. When sharpening, the first appearance is usually normal wear, and the second situation where broken edges may appear is called abnormal wear. Whether it is normal wear or abnormal wear, it will have a great impact on the sales process. As the saying goes, “sharpening a knife does not mistake a woodcutter”.

Only by mastering the wear and tear of the tool can we change the tool in time, thus ensuring the normal sales progress. When the shredder has obvious abnormal wear problems, it is necessary to consider the tool change time. For the normal wear process, how to judge whether the tool reaches the wear degree that needs to be replaced? As we all know, with the increase of the normal running time of the shredder, the cutter will gradually wear out. According to more than ten years’ sales experience and equipment test of shredders, several stages are summarized for you:

Method

The first stage: also known as the initial wear stage. Because the tool surface of the new equipment is rough and unsmooth, there are a series of defects such as small folds, oxide layer or carbon layer. At this time, the tool edge is sharp, the contact area with the contact surface is not large, and the pressure is high, so the tool wear at this stage also occurs at the initial stage of equipment operation. It is not recommended to change the tool at this stage, because it can create maximum value when the equipment performance reaches the optimal operation cycle.

The second stage: this is the running-in period of normal tool wear. After the first stage, the rough surface of the tool was basically ground and the tool began to wear, but the wear degree was slow because its edge was still very sharp. Therefore, under normal operating conditions, this wear stage of film shredder equipment is very stable and slow.

The third stage: this is the most important stage, and it is necessary to pay close attention to the wear state of the blade. If the width of the wear zone is enlarged to a certain extent, the surface roughness will increase, the cutting force and cutting temperature will rise rapidly, and the wear rate will also increase sharply, resulting in tool failure and loss of cutting ability. In order to use the tool reasonably and ensure the machining quality, the tool should be prevented from reaching this wear stage. Before the arrival of this stage, it is necessary to change the knife or blade in time.

Epilogue

Be sure to remember to maintain it.

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